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Quoting InfraStake

Interested in quoting an InfraStake project to your customer? Here’s what you need to know about the technology, the options, and how to get started.

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The InfraStake Process

Clamp

Heat

Form

Retract

Module Selection

There are three different InfraStake models available. Below are some of the differences between each model.

Model IS32

  • Latest InfraStake technology
  • Analog punch position sensing (+/- 0.05 mm)
  • 100 W tungsten halogen lamp
  • 32 mm diameter module
  • Max boss size: Ø9.0 x 12.7 mm

Model IS125

  • Original InfraStake technology
  • Digital punch position sensing (+/- 0.5 mm)
  • 100 W tungsten halogen lamp
  • 32 mm diameter module
  • Max boss size: Ø6.4 x 9.5 mm

Model ISM20

  • Smallest InfraStake technology
  • Digital punch position sensing (+/- 0.5 mm)
  • 35 W tungsten halogen lamp
  • 20 mm diameter module
  • Max boss size: Ø3.0 x 4.0 mm

Note: InfraStake is designed for plastic assembly, specifically staking. It should be sized appropriately for the application.

Control Selection

An InfraStake integration package comes with one of the following control options.

PM400 Power Supply

Panel-mounted power supply used with integrator-provided PLC. Provides power for up to four InfraStake modules along with individual lamp current monitoring for burnout detection.

PSC Power Supply & Controller

Combination process controller and power supply in a 6U rack-mount enclosure with integrated or remote HMI. Controls the InfraStake process for up to 24 modules. Includes lamp current monitoring for burnout detection.

Available Accessories

Z-Axis Compliance

Ensures consistent, independent, module clamping in multi-point applications. Available in pneumatic or mechanical spring versions.

X-Y Mount

Allows for isolated adjustment of the position of the module in the X and Y directions.

Full Stroke Sensor

Indicates a successful stake by detecting that the punch reaches full stroke.

Boss Presence Sensor

Detects the presence of a boss by sensing the punch reaches a set position on the top of the boss prior to staking.

Low Pressure Boss Sensing Kit

Pressure regulator and shuttle valve to allow for a low punch force to check the height of the pre-staked boss.

Included Components

Dual Flow Cooling Air Kit

Pressure regulator, filter, and shuttle valve to set and control cooling air.

Air Manifold

Distributes cooling air and punch air to the InfraStake modules. Available in 4‑port and 8‑port models.

End-User Kit

Includes polish and non-abrasive cloth for cleaning reflective surfaces and flow meter for measuring cooling air flow rates.

Concentrators

There are many different InfraStake concentrator designs available. Each concentrator is designed to fit a specific range of applications. Our design team selects the concentrator that will best suit your application.

IS32

IS125

ISM20

More

See all of the InfraStake concentrators that are available.

What’s Not Included

The integrator is responsible for supplying the following components, when necessary.

  • Analog card for position sensor on IS32 module
  • 10 V power supply for analog card
  • Pneumatic valves for punch and cooling air
  • Electrical junction box for module connections

Typical Timing

Timing varies based on our workload and the size of the order. Normally you can expect to receive a design proposal within 8 business days. The shipment date is typically 5-7 weeks after the order is received.

Boss Design Guidelines

If your customer needs help designing their bosses for InfraStake, share these guidelines with them.

Request a Quote

Fill out a simple form and get a preliminary quote, fast!